Water Pump Controller using Solar Panel

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This is a water pump controller circuit powered by a solar panel. Also, there is a battery charge and discharge operation for the night. For this case, the circuit uses two NE555 timer ICs.

Hardware Required

S.noComponentValueQty
1.Solar panel9V/2W1
2.Battery6V – 4.5AH1
3.OptocouplerPC8171
4.ICNE555 Timer2
5.PNP Transistor2N39061
6.Diode1N4148, 1N4007, 1N58223, 1, 1
7.Zener Diode3.3V1
8.Variable Resistor100KΩ1
9.Resistor470Ω,1KΩ,10KΩ,8.2KΩ,390KΩ1,2,1,1,2
10.Probes2
11.Ceramic Capacitor10nF, 100nF1, 1
12.Switch1
13.Relay6V2
14.LED1

Circuit Diagram

solar-water-pump-controller-circuit.gif
Water Pump Controller Circuit using Solar Panel

Circuit Explanation

Firstly, the circuit is divided into two parts. At first, charging the battery from the solar panel takes place. Whereas, the other half of the circuit is the detection of water level and turning the motor ON/OFF, accordingly. In the beginning, the circuit is operated through a separate power supply of 7.5V. After that, set 100KΩ variable resistor such that the LED lights up. Then, remove the battery supply and connect the 4AH or 4.5AH sealed lead acid battery to the circuit.

Secondly, for the other part of the circuit, connect probes to the ICs and water tank. For this purpose, attach the two probes at the highest and the lowest level of the tank, respectively. After that, the circuit operation starts. During the daytime, the solar panel directly powers the circuit. In the meanwhile, IC1 charges the battery through the solar panels attached. Subsequently, the IC2 checks the water level in the tank. If the tank is full, IC2 turns OFF the relay switch, hence, turning the motor OFF. Whereas with the tank being empty, the relay is turned ON, thus, the motor starts working.

Furthermore, for the nighttime, the battery is already charged to power up the circuit.      

Application

  • Automated water pump
  • Solar panel home automation